Component Repair

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HAESL has a broad range of specialised component repair capabilities, allowing us to offer customers cost effective alternatives to outright replacement. We are able to repair parts back to a fully restored condition, giving them the same integrity and durability as new parts. HAESL repairs parts from internal arising’s and from the aero engine repair network worldwide. We have a 90% in-house core engine component repair capability.

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NADCAP accreditation obtained for the following 7 special processes:

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Aerospace Quality System (AC7004)
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Chemical Processing
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Coatings
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Heating Treatment
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Non Destructive Testing
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Surface Enhancement
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Welding
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Centre of Excellence (CoE)

Is a significant element of the Rolls-Royce (RR) global strategy in establishing a world-class component repair business network for key components.

 

HAESL’s CoEs for the repair of Honeycomb and Bearing Support were the first worldwide to achieve the top level ‘Gold’ accreditation by Rolls-Royce in 2005.

 

The success of the CoE demonstrates that HAESL is one of the ‘World-Class’ repairers within the Rolls-Royce component repair global network and committed to developing a component repair business to meet the needs for both network aircraft maintenance centres and independent overhaul facilities repairing Rolls-Royce aero engines.

 

HAESL has 9 “Gold” rated CoEs, which is the highest number across the Rolls-Royce MRO network:

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Capabilities

 

  • CNC Creep Feed Grinding
  • Hand Rework
  • EDM (Agie 3-axis CNC EDM)
  • Vacuum Brazing
  • Heat Treatment
  • Turning
  • Chemical Treatment
  • Sand Blasting Performance

 

Performance

 

  • 10-11 Days Rework
  • TRT 21 Days Door-to-Door

Capabilities

 

  • NDT – FPI/ X-ray
  • Pressure Test
  • Hand Rework
  • Sentencing and Final Inspection
  • Manual Welding
  • Orbital Welding
  • Heat Treatment
  • Plasma Spray
  • Painting
  • Dabber Welding
  • Machining

 

Performance

 

  • 12 Days Rework TRT
  • 21 Days Door-to-Door

Capabilities

 

  • Auto Fluorescent Penetrant Inspection (FPI)
  • Vibro-Polishing
  • Heat Treatment
  • Sermaloy J Painting
  • Plug Hole Drilling
  • Laser Welding
  • Sentencing & Final Inspection
  • Surface Grinding
  • Manual Welding
  • CNC Creep Feed Grinding
  • Chemical Treatment
  • Hand Rework

 

Performance

 

  • 9-11 Days Rework TRT
  • 21 Days Door-to-Door

Capabilities

 

  • High Intensity Shot Peening
  • Vibro-Polishing
  • C-Scanning
  • Fluorescent Penetrant Inspection (FPI)
  • Sentencing and Final Inspection
  • Application of Dry Film Lubricant (DFL)
  • Hand Rework
  • Metco S3 Coating Spray
  • Glass Bead Peening
  • 3D Moment Weighing

 

Performance

 

  • 9-12 Days Rework TRT
  • 21 Days Door-to-Door

Capabilities

 

  • Microplasma Arc Welding
  • CNC Bearing Track Grinding
  • CNC Vertical Turning and Grinding
  • Shot Peening System
  • Heat Treatment
  • Nital Etch
  • Painting
  • Fluorescent Penetrant Inspection (FPI)
  • Magnetic Particle Inspection (MPI)
  • Roundness Measurement
  • Co-ordinate Measure Machine (CMM)
  • Binocular Inspection
  • Hardness Testing
  • Sentencing and Final Inspection

 

Performance

 

  • 13 Days Rework TRT
  • 21 Days Door-to-Door

Capabilities

 

  • CNC Milling
  • Grinding
  • Turning
  • Plasma Spray
  • Shot Peening
  • Sand Blasting
  • Plastic Bead Blasting
  • Hand Rework
  • Sentencing and Final Inspection
  • Fluorescent Penetrant Inspection (FPI)
  • Magnetic Particle Inspection (MPI)
  • Bonding
  • Painting
  • Etching
  • Blue Bed Check
  • Lapping
  • Hardness Testing

 

Performance

 

  • 13 Days Rework TRT
  • 21 Days Door-to-Door

Capabilities

 

  • Ultra High Pressure Waterjet Stripping
  • CNC Vertical Turning
  • Hand Rework
  • Plasma Spray
  • Thermal Spray
  • Hardness Testing
  • Rubber Moulding
  • Fluorescent Penetrant Inspection (FPI)
  • Sentencing and Final Inspection

 

Performance

 

  • 13 Days Rework TRT
  • 21 Days Door-to-Door

Capabilities

 

  • Vibro-Polishing
  • Sand Blasting
  • Bonding
  • Vertical turning
  • EDM
  • Surface Grinding
  • Gold Brazing
  • Hand Rework
  • Sentencing and Final Inspection
  • Fluorescent Penetrant Inspection (FPI)
  • Manual Welding
  • CNC Milling
  • Part Replacement

 

Performance

 

  • 13 Days Rework TRT
  • 21 Days Door-to-Door

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Capabilities

 

  • Fluorescent Penetrant Inspection (FPI)
  • Plasma Spray
  • Hand Rework
  • Cylindrical Grinding
  • Glass Bead Peening
  • Vibro-Polishing
  • Sentencing and Final Inspection

 

Performance

 

  • 13 Days Rework TRT
  • 21 Days Door-to-Door
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Special Processes :

  • Chemical Cleaning and Stripping
  • Hand Rework Repairs
  • Hardness Testing
  • Heat Treatment Processes
  • Inspection and CMM Techniques
  • Internal Laboratory Testing & Analysis
  • Multiple Metal Spray Techniques
  • Non-Destructive Testing (EN4179)
  • Non-Metallic (Composite Material) Repairs
  • Paint Coatings
  • Sheet Metal Repairs
  • Steel Peening Processes
  • Ultra High Pressure Waterjet Stripping
  • Various (Manual & CNC) Machining Techniques
  • Various Plating & Anodizing Techniques
  • Various Welding Techniques
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Component Repair Capabilities :

  • Controlled Atmosphere and Vacuum Furnaces
  • Hard Chrome, Nickel, Copper, Silver, Cadmium, Nickel-Cadmium, and Chromic & Sulphuric Acid Anodizing
  • Non-Destructive Test (P.C.N. Approved Operators): Magnetic Particle, Fluorescent Dye Penetrant, X-Ray, Eddy Current and Ultrasonic Techniques “C” scan (Ultrasonic)
  • Surface Finishing: Vibratory Polishing, Ceramic, Sermaloy ‘J’ Sermetal ‘W’ and other Paints

Our Customer

We maintain a broad CR 3rd party customer portfolio from different operators, MROs, leasing companies & part traders all around the world.

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