Component Services
NADCAP
The following processes are accredited by NADCAP:
Chemical processing
Coatings
Heat Treating
Non-
Destructive Testing
Surface Enhancement
Welding
CENTRE OF EXCELLENCE BY ROLLS-ROYCE
The Centre of Excellence (CoE) Programme is a significant element of the Rolls-Royce Aero Repair and Overhaul global strategy in establishing a world-class component repair business network for key components.
HAESL’s CoEs for the repair of Honeycomb and Bearing Support were the first worldwide to achieve the top level ‘Gold’ accreditation by Rolls-Royce in 2005.
The success of the CoE demonstrates that HAESL is one of the ‘World-Class’ repairers within the Rolls-Royce component repair global network and committed to developing a component repair business to meet the needs for both network aircraft maintenance centres and independent overhaul facilities repairing Rolls-Royce aero engines.
Our awarded CoEs:
ENGINE MOUNT
COMPRESSOR CASE
VANE
VARIABLE INLET GUIDE VANE
ENGINE MOUNT
Capabilities
- CNC Milling
- Grinding
- Turning
- Plasma Spray
- Shot Peening
- Sand Blasting
- Plastic Bead Blasting
- Hand Rework
- Sentencing and Final Inspection
- Fluorescent Penetrant Inspection (FPI)
- Magnetic Particle Inspection (MPI)
- Bonding
- Painting
- Etching
- Blue Bed Check
- Lapping
- Hardness Testing
Performance
- 13 Days Rework TRT
- 21 Days Door-to-Door
COMPRESSOR CASE
Capabilities
- Ultra High Pressure Waterjet Stripping
- CNC Vertical Turning
- Hand Rework
- Plasma Spray
- Thermal Spray
- Hardness Testing
- Rubber Moulding
- Fluorescent Penetrant Inspection (FPI)
- Sentencing and Final Inspection
Performance
- 13 Days Rework TRT
- 21 Days Door-to-Door
VANE
Capabilities
- Vibro-Polishing
- Sand Blasting
- Bonding
- Vertical turning
- EDM
- Surface Grinding
- Gold Brazing
- Hand Rework
- Sentencing and Final Inspection
- Fluorescent Penetrant Inspection (FPI)
- Manual Welding
- CNC Milling
- Part Replacement
Performance
- 13 Days Rework TRT
- 21 Days Door-to-Door
VARIABLE INLET GUIDE VANE
Capabilities
- Fluorescent Penetrant Inspection (FPI)
- Plasma Spray
- Hand Rework
- Cylindrical Grinding
- Glass Bead Peening
- Vibro-Polishing
- Sentencing and Final Inspection
Performance
- 13 Days Rework TRT
- 21 Days Door-to-Door
SEAL FIN
SEAL FIN
Capabilities
- Microplasma Arc Welding
- CNC Bearing Track Grinding
- CNC Vertical Turning and Grinding
- Shot Peening System
- Heat Treatment
- Nital Etch
- Painting
- Fluorescent Penetrant Inspection (FPI)
- Magnetic Particle Inspection (MPI)
- Roundness Measurement
- Co-ordinate Measure Machine (CMM)
- Binocular Inspection
- Hardness Testing
- Sentencing and Final Inspection
Performance
- 13 Days Rework TRT
- 21 Days Door-to-Door
FAN BLADE
FAN BLADE
Capabilities
- High Intensity Shot Peening
- Vibro-Polishing
- C-Scanning
- Fluorescent Penetrant Inspection (FPI)
- Sentencing and Final Inspection
- Application of Dry Film Lubricant (DFL)
- Hand Rework
- Metco S3 Coating Spray
- Glass Bead Peening
- 3D Moment Weighing
Performance
- 9-12 Days Rework TRT
- 21 Days Door-to-Door
TURBINE BLADE
TURBINE BLADE
Capabilities
- Auto Fluorescent Penetrant Inspection (FPI)
- Vibro-Polishing
- Heat Treatment
- Sermaloy J Painting
- Plug Hole Drilling
- Laser Welding
- Sentencing & Final Inspection
- Surface Grinding
- Manual Welding
- CNC Creep Feed Grinding
- Chemical Treatment
- Hand Rework
Performance
- 9-11 Days Rework TRT
- 21 Days Door-to-Door
HONEYCOMB
HP/IP BEARING SUPPORT
HONEYCOMB
Capabilities
- CNC Creep Feed Grinding
- Hand Rework
- EDM (Agie 3-axis CNC EDM)
- Vacuum Brazing
- Heat Treatment
- Turning
- Chemical Treatment
- Sand Blasting
- Hardness Testing
- Leak Testing
- Reformation
- Sentencing and Final Inspection
- Automatic (2006) and Manual Stake Welding
- Automatic (2007) and Manual Bell Grinding
- Fluorescent Penetrant Inspection (FPI)
Performance
- 10-11 Days Rework TRT
- 21 Days Door-to-Door
HP/IP BEARING SUPPORT
Capabilities
- NDT - FPI/ X-ray
- Pressure Test
- Hand Rework
- Sentencing and Final Inspection
- Manual Welding
- Orbital Welding
- Heat Treatment
- Plasma Spray
- Painting
- Dabber Welding
- Machining
Performance
- 12 Days Rework TRT
- 21 Days Door-to-Door
- Chemical Cleaning and Stripping
- Hand Rework Repairs
- Hardness Testing
- Heat Treatment Processes
- Inspection and CMM Techniques
- Internal Laboratory Testing & Analysis
- Multiple Metal Spray Techniques
- Non-Destructive Testing (EN4179)
- Non-Metallic (Composite Material) Repairs
- Paint Coatings
- Sheet Metal Repairs
- Steel Peening Processes
- Ultra High Pressure Waterjet Stripping
- Various (Manual & CNC) Machining Techniques
- Various Plating & Anodizing Techniques
- Various Welding Techniques
- Controlled Atmosphere and Vacuum Furnaces
- Hard Chrome, Nickel, Copper, Silver, Cadmium, Nickel-Cadmium, and Chromic & Sulphuric Acid Anodizing
- Non-Destructive Test (P.C.N. Approved Operators): Magnetic Particle, Fluorescent Dye Penetrant, X-Ray, Eddy Current and Ultrasonic Techniques "C" scan (Ultrasonic)
- Surface Finishing: Vibratory Polishing, Ceramic, Sermaloy 'J' Sermetal 'W' and other Paints